the most common topics inthe chemical companies has been about the change
When I started to get involved in thechemical companies, I was an advocate for the switch to batch processing.In hindsight, this was based on my view of the app at the time. I have workedin the operations department. I am very interested in data and numbers. Ibelieve they will tell you everything and provide you with the perfect basisfor making decisions, developing existing products, investing in new kits, orredesigning the entire process.
So, the next step is to find the five mostimportant points and encourage someone to discuss the changes from massproduction to continuous production.
Quality: With greater control andautomation in the production process, it becomes easier to eliminateinconsistencies in the quality of the final product.
Waste: The better the quality, the higherthe frequency of meeting the quality requirements, and the fewer times theproduct is wasted and reworked. This has a huge return on baseline productioncosts.
Safety: In modern workplaces, safety isincreasingly becoming an important consideration. By increasing the degree ofautomation and built-in alarms to reduce exposure to chemicals, significantsafety advantages can be added.
Space: In mass production, you have tostore a large number of products, including before and after production. Byswitching to a smaller batch continuous production method, you can have smallerand more frequent deliveries, allowing you to reuse the old storage Facilitiesto additional production lines.
Cost: Each improvement will bring costincentives to the enterprise. By increasing production space, reducing waste orimproving quality, cost efficiency can be achieved in multiple areas.
With the advancement of measurement andcontrol instruments, it would be a negligence if the potential benefits thatmay be brought by continuous production investment are not investigated. Thepotential lies in achieving more predictable final product quality, therebyreducing rework and scrap. Reduce the required production space, a saferworking environment, greater control and flexible supply chain operations andthe ability to deliver smaller orders and increase your potential customerbase.
This is a very good topic for discussionand learning. I will be very happy to talk with more professionals in the fieldof chemical production to further expand my understanding.
