Today, solution-based polymerization is widely used for Super Absorbent Polymers production of co-polymers, particularly those containing the toxic acrylamide monomer. This process is efficient and has a lower capital cost base in general. A water-based monomer solution is used in the solution process to create a mass of reactant polymerized gel. Much of the process is driven by the polymerization's own exothermic reaction energy, which helps to reduce manufacturing costs. After that, the reactant polymer gel is chopped, dried, and ground to the desired granule size. Treatments to improve the performance characteristics of the Super Absorbent Polymers are typically performed after the final granule size is created.
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