Global Polymer Concrete Market: Overview
Polymerconcrete is a compound, which uses synthetic organic polymer as binder. Portlandcement has been completely replaced by plastic resin concrete or syntheticresin concrete, which is then mixed with hardening agent, sand, gravel, filler,or quartz powder. The chemical present in this material exhibits variousdifferent properties such as high impact strength, high compressive strength,fast curing, high resistance to chemical attack, abrasion, and lowpermeability. The primary method of producing polymer concrete is by reductionof volume of voids in aggregates which would lower the quantity of polymerrequired for binding these aggregates. Binding is achieved by properly gradingthe aggregate in order to maintain less voids and maximum density. Theproperties of polymer concrete are highly dependent on the type, amount, andthe properties of polymers in the concrete being used. The cost of polymerconcrete is higher than that of cement.
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Polymerconcrete materials can be broadly classified into Polymer Portland CementConcrete (PPCC), Polymer Impregnated Concrete (PIC), and Sulfur-ImpregnatedConcrete. PPCC uses polymers and cement to form polymer cement concrete. It exhibitsdistinct properties than that of normal concrete such as durability tofreezing, excellent ductility, and resistance to penetration by salt and water.It is used widely in mortars, flooring, patching compounds, etc. PIC usesthe general procedure of impregnation of removing water by drying. It offersproperties such as high strength, resistance to corrosion which is particularlyused in structural elements and bridge decks. Sulfur impregnated concreteincreases the strength by its interaction between sulfur and calcium hydroxide.This provides it with chemical resistance. Sulfur impregnated concrete iswidely employed in industrial plants. Polymer binder can be thermoplastic orthermosetting polymer. Thermoplastics can be heated and formed repeatedly,while thermosetting can only be heated and shaped once. Polymer binders arefrequently of thermosetting type.
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Polymerconcrete is used in various applications. It is extensively used in nuclearpower plants, marine works, industrial tanks, water storage systems,sewage works, waterproofing structures, industrial plants, desalination plants,prefabricated structural elements, bridge drainage system, linear drainagesystem, electrolysis of non-ferrous metals, etc. Growth in transportation andincrease in infrastructural activities are the major factors driving the demandfor polymer concrete. Also due to its distinct superior characteristics,increase in the need of material with high toughness, strength, durability andductability are one of the important factor for using environment friendlyconcrete. High cost of polymer concrete is a restraining factor for the polymerconcrete market. Thus, polymer concrete can only be used in applications thatrequire low energy consumption and less manpower.
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In termsof demand, Asia Pacific is leading the polymerconcrete market across the globe. This trend is expected continueduring the forecast period, led by growth in transportation and infrastructureindustries in the region. The U.S. also accounts for significant share of thepolymer concrete market in terms of demand due to the expansion of theconstruction industry in the country. The polymer concrete market in Europe andMiddle East & Africa is expanding at a sluggish pace than that in otherregions. Replacement of the existing concrete, increase in awareness about theusage of polymers, and development of new cheaper products are likely to offerimmense opportunities for the polymer concrete market. Rest of the World marketaccounts for small share of the polymer concrete market; however, the region’sshare is anticipated to increase during the forecast period.
Keymanufacturers and suppliers in the polymer concrete market include BechtelCorporation, BASF, Bouygues S.A., Forte Composites Inc, Wacker Chemie AG, KwikBond Polymers, and ACO Group of Companies.
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