Automation of Industrial Processes
The rapid expansion of a huge international market requires the industrial sector to optimize production processes to attain a greater market place share and enhance competitiveness. To achieve this, engineering has promoted the development of areas for instance mechanics, electronics and robotics to manage and consolidate the automation of industrial processes. Get additional information and facts about Industrial automation company
Automation is the implementation of intelligent systems and technologies to operate machinery and control production processes, regardless of human operation in jobs that demand greater work and represent an enormous threat for the health and welfare of workers. At the moment, there are actually 3 kinds of automation in accordance with all the degree of production and requires of a particular industry:
Fixed Automation:
Created for large-scale manufacturing: A specialized machine or equipment is used to generate a part of a product or the product itself, in a fixed and continuous sequence. This kind of automation is ideal for making huge volumes of products that have a long-life cycle, an invariable design and a broad customer demand. Its main limitations are the higher initial expense along with the lack of flexibility in the equipment to adapt.
Programmable Automation:
Suitable for any smaller sized production volume, segmented by batches, programmable automation makes it possible for to modify or reprogram the sequence of operation, by means of a software, to involve the variations on the product. Amongst one of the most used equipment for this sort of automation are numerical control machines, robots and programmable logic controllers.
Flexible Automation:
Developed for an average production level, flexible automation will be the extension of programmable automation. It reduces the programming time of the equipment and permits to alternate the elaboration of two products (in series) when mixing various variables. Flexibility refers for the capability of teams to accept alterations inside the design and configuration of your product, therefore reducing costs for companies.
Advantages of Industrial Automation
Decreases manufacturing charges
Increases the efficiency of the production process.
Speeds the response to industry demands.
Replaces the man with difficult industrial processes that endanger his physical integrity
Favors business competitiveness.
Improves the security in the processes along with the top quality of the production.
Disadvantages of Industrial Automation
Generates technological dependence
Needs a big initial investment
Lack of trained personnel to handle the equipment
Susceptibility to technological obsolescence
The resistance of your workers to the change
One on the major challenges from the implementation of automated systems in industries will be to balance the work accomplished by computerized equipment and robots together with the work performed by the operators. Though technology aids to optimize processes and limits human intervention, it doesn't replace it completely. The error would be to associate industrial automation with unemployment given that human presence is necessary for the management, supervision and control of complicated production processes.
